RECYCLING - CIRCULAR ECONOMY
 

Understanding Recycling in the Plastic Pipe Industry

When most people think of recycling, they picture familiar consumer products like bottles or containers being collected, sorted, and repurposed into something new. While that traditional view is accurate, there are actually three main types of recycling used in the plastics industry:

Mechanical Recycling - This is the most common form. Post-consumer or post-industrial plastic is collected, cleaned, sorted and re-purposed into new plastic products.

Solvent Recycling - Plastic solvent recycling, also known as dissolution recycling, uses solvents to separate and purify plastic waste. The process dissolves the plastic, allowing for the removal of contaminants like dyes and adhesives, and then the purified polymer is recovered. Solvent-based recycling can be used as a standalone method or as a pretreatment for other recycling processes like mechanical recycling or pyrolysis. This process can be broken down into three key steps:

  • Dissolution: The plastic waste is dissolved in a suitable solvent, separating the desired polymer from contaminants.
  • Purification: The dissolved polymer solution is then purified, removing any remaining contaminants like dyes, additives or other polymers.
  • Recovery: The purified polymer is recovered from the solution, either through precipitation or devolatilization, and can be reused to create new products.

 

Advanced Recycling - (Chemical Recycling) This emerging technology breaks plastic down into its original chemical building blocks. These can then be used to make new polymers, specialty chemicals, or fuels - especially useful for plastics that can't be recycled mechanically.

These three recycling methods are being explored across the plastic pipe value chain. Because plastic pipe must meet strict performance standards, recycling is more complex - but it's already happening: 

Putting Recycled Plastic into Pipe

Plastic pipe must last for decades, so any recycled content has to meet strict performance standards. Good news: standards already exist and are working in the field.

ASTM F2306 and AASHTO M294R allow corrugated HDPE drainage pipe to be made with recycled polyethylene—often 40–60%—while still meeting the same 100-year service-life criteria required for roadway and culvert projects

Recycled Plastic: Impact & Opportunity

  • What we do today: HDPE drainage-pipe makers already reuse about 600 million pounds of recycled PE every year.
  • Where we can go: If state DOTs and engineers approve HDPE pipe more broadly as an alternative to concrete or metal, annual demand could exceed 1 billion pounds—almost double current usage.

Why it Matters

  • 600 million pounds equals roughly 1.8 billion 16-oz bottles kept out of landfills and turned into resilient infrastructure.
  • Scaling to 1 billion pounds would divert nearly 3 billion bottles, advancing circular-economy and sustainability goals without sacrificing performance.